Mailing Envelopes

Little Rock Packaging’s Mailing Envelopes offer durable, customizable solutions crafted from eco-friendly materials. Designed to protect contents securely during mailing, these envelopes enhance brand visibility and professionalism with vibrant printing and versatile sizing options.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Mailing Envelopes are expertly designed to provide reliable, protective, and visually appealing packaging for all your mailing needs. Whether sending important documents, marketing brochures, catalogs, or promotional materials, our envelopes combine durability with customization to ensure your contents arrive safely and make a strong impression. Constructed from high-quality, sustainable materials, these mailing envelopes support various sizes and formats, proudly showcasing your brand while withstanding the rigors of shipping and handling.

Why Are Mailing Envelopes the Best Choice for Your Packaging Needs?

Our mailing envelopes are chosen for their blend of protection, aesthetics, and customization potential. Made from thick kraft paper or recyclable polyethylene, they protect contents from moisture, tearing, and damage during transit. Compared to standard, plain mailing options, our envelopes offer superior durability and brand differentiation with full-color printing, custom logos, and specialty finishes like matte or glossy coatings. These envelopes increase open rates by captivating recipients with professional and eye-catching designs, creating marketing opportunities right from the mailbox.

Customizable Features for a Perfect Fit

Little Rock Packaging provides a wide spectrum of customization options to tailor mailing envelopes to your exact needs. Choose from multiple sizes, shapes, and flap styles including traditional peel-and-seal, self-adhesive, and tuck flaps for ease of use and security. Customized printing options include vibrant full-color digital prints, embossing, foil stamping, and spot UV finishes, allowing your brand identity to shine through every shipment. Optional security features such as tamper-evident seals, adhesive strips, and poly windows offer added protection and transparency. Our design team works collaboratively to create envelopes that combine functionality with visual impact.

Premium Materials & Sustainability

Sustainability is a cornerstone of our mailing envelope production. We utilize recyclable kraft papers, biodegradable plastics, and eco-friendly coatings that deliver superior strength while reducing environmental footprints. Our water-based and soy-based inks ensure safe, sustainable printing practices without compromising color vibrancy or durability. These materials protect contents effectively while aligning your brand with growing consumer demand for responsible packaging solutions. Choosing our sustainable mailing envelopes supports corporate social responsibility and meets evolving regulatory requirements.

How Do Mailing Envelopes Ensure Product Protection?

Protection features in our mailing envelopes are designed to preserve contents in pristine condition. Thick, tear-resistant materials shield documents and products from bending, moisture, and tampering during shipping and storage. Secure adhesive closures provide tamper evidence and prevent accidental opening. The option for padded or bubble mailers adds cushioning to protect fragile contents. Our envelopes’ robust construction tolerates rough handling and weather exposure, ensuring your mail arrives safe and professional. These factors reduce product loss, damage claims, and customer complaints.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging offers competitively priced mailing envelopes without sacrificing material or print quality. Our streamlined production processes and volume discounts make premium mailing packaging accessible to businesses of all sizes. Durable envelopes reduce the need for resending damaged mail, improving cost efficiency. Investing in our custom mailing envelopes helps brands optimize marketing reach, enhance professionalism, and protect content—all while managing expenses effectively.

Versatile Use Cases Across Different Industries

Our mailing envelopes are suitable for countless applications across diverse industries including retail, finance, marketing, publishing, and healthcare. Perfect for sending invoices, catalogs, brochures, documents, and promotional gifts, these envelopes support multi-channel distribution strategies from direct mail campaigns to e-commerce fulfillment. Customizable design and security options enable adaptation to specific packaging and branding requirements. Little Rock Packaging’s mailing envelopes empower brands to deliver secure, professional, and impactful mailings that build customer trust and drive engagement.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.