Mailer Shipping Boxes

Little Rock Packaging’s Mailer Shipping Boxes offer durable, customizable packaging designed for secure shipping and superior brand presentation. Made from eco-friendly materials with easy assembly, these boxes protect products effectively while enhancing unboxing experiences.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Mailer Shipping Boxes are purpose-built to meet the high demands of e-commerce, retail, and direct-to-consumer industries where secure, attractive, and efficient packaging is essential. These boxes combine strength and style, built with premium corrugated or rigid materials to provide extra protection for your products during transit. With user-friendly features such as self-locking mechanisms and peel-and-seal adhesives, these mailers offer convenience and reliability, making shipping faster and more efficient while delivering a premium presentation that strengthens brand identity.

Why Are Mailer Shipping Boxes the Best Choice for Your Packaging Needs?

Our mailer shipping boxes distinguish themselves by providing a perfect balance between protection and style. Made from high-quality corrugated fiberboard or cardboard, these boxes offer resilience against impacts, crushing, and rough handling, minimizing product damage. Their lightweight composition helps reduce shipping costs without sacrificing strength. Unlike traditional shipping boxes, mailers incorporate self-sealing closures which allow for quick and secure packing without additional tape. Custom printing options further elevate your brand’s presence, turning every shipment into a marketing opportunity that leaves a memorable impression.

Customizable Features for a Perfect Fit

Little Rock Packaging offers comprehensive customization options to tailor mailer shipping boxes to your specific product dimensions and brand aesthetics. Available in a variety of sizes and structural styles, including tuck flap, sleeve-style, and fold-in-flap designs, enabling accommodation for diverse product types and shapes. Printing capabilities include full-color digital and litho printing, embossing, foil stamping, and spot UV finishes, allowing your brand’s logo and message to shine. Internal inserts and partitions provide additional product stability and protection. Our design experts work with you to develop packaging that delivers optimal protection while beautifully showcasing your brand.

Premium Materials & Sustainability

Sustainability is a priority in our mailer box manufacturing process. We utilize FSC-certified, recyclable materials and eco-friendly inks that promote environmental stewardship without compromising packaging durability or aesthetics. These materials provide excellent resistance to moisture and handling stress while supporting your business’s commitment to green packaging. Eco-conscious consumers recognize and appreciate brands choosing sustainable options, creating customer loyalty and appealing to evolving market expectations.

How Do Mailer Shipping Boxes Ensure Product Protection?

Mailer shipping boxes are engineered to defend products against the risk of damage throughout the shipping cycle. Their corrugated or rigid fiberboard construction absorbs shocks and withstands compression forces during transport. Secure self-locking or peel-and-seal flaps maintain package integrity while providing tamper-evident features. Custom inserts and cushioning elements stabilize products internally, preventing movement and handling damage. Moisture-resistant coatings add another protection layer against environmental factors. These combined features ensure your products reach customers in flawless condition, increasing satisfaction and reducing costly returns.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging achieves cost efficiency through optimized production and material sourcing, making premium mailer boxes accessible to businesses of all sizes. Bulk ordering options and flexible minimums enable startups and large retailers to benefit alike. Durable design reduces product loss and re-shipments, saving money over time. Investing in our customizable mailer shipping boxes ensures superior product protection and elevated brand experience within manageable budgets, maximizing the ROI on your packaging investment.

Versatile Use Cases Across Different Industries

Mailer shipping boxes are suitable for a wide range of products including apparel, electronics, cosmetics, books, and gifts. Their versatility extends to industries such as fashion, health and beauty, technology, and publishing, supporting various fulfillment models from e-commerce to brick-and-mortar retail. Little Rock Packaging’s mailer boxes enable brands across industries to provide secure, branded shipments that enhance customer engagement and operational efficiency.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.