Custom Perforated Packaging

Little Rock Packaging’s Custom Perforated Packaging offers innovative, eco-friendly packaging solutions with precisely placed perforations that enhance ventilation, ease of opening, and product visibility. Customizable and durable, these packages improve shelf life and deliver a superior unboxing experience.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Custom Perforated Packaging combines innovation with functionality to meet the evolving needs of modern brands. Featuring precisely crafted tiny holes or slits in the packaging material, this design allows airflow, facilitates easy opening, and improves product visibility. Ideal for food, retail, pharmaceuticals, e-commerce, and specialty products, perforated packaging supports freshness, convenience, and attractive presentation. Tailored to align with your branding, our perforated boxes, pouches, and containers deliver a distinct, consumer-friendly packaging solution that balances protection with sustainability.

Why Is Custom Perforated Packaging the Best Choice for Your Packaging Needs?

Our custom perforated packaging provides multifaceted benefits. The perforations allow essential ventilation, preventing moisture buildup that can spoil fresh or sensitive products like produce, baked goods, and health supplements. This regulated airflow extends shelf life and maintains product quality while reducing the need for excessive preservation methods. Additionally, perforated packaging improves usability by enabling easier opening or dispensing. Enhanced grip and customizable tear-off sections increase consumer convenience, fostering positive user experiences. Brands can also utilize perforation patterns as security features against counterfeiting, adding value and differentiation.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization to meet diverse packaging and branding goals. Perforations can be tailored in size, shape, and placement to precisely suit product requirements—whether for ventilation, opening, or aesthetic enhancement. Choose from various packaging formats such as boxes, bags, blister packs, and wrapping papers. Printing capabilities include vibrant full-color graphics with finishes like matte, gloss, foil stamping, and spot UV to maintain high visual appeal. Our design team collaborates closely to incorporate logos, product information, and promotional elements within perforation patterns, delivering distinctive, functional packaging tailored perfectly to your products.

Premium Materials & Sustainability

Sustainability is central to our custom perforated packaging. We use FSC-certified, biodegradable, recyclable, and compostable materials including kraft paper, cardboard, and eco-friendly films. Water-based and soy-based inks reduce VOC emissions, supporting environmentally responsible production. The lightweight design minimizes material use while perforations facilitate easier recycling and waste sorting. Brands choosing our perforated packaging align with growing consumer and regulatory demands for sustainable options, boosting brand reputation and supporting corporate responsibility without sacrificing packaging performance or aesthetics.

How Does Custom Perforated Packaging Ensure Product Protection?

Though perforated, this packaging ensures solid product protection through carefully engineered material selection and construction. Perforations are strategically placed to allow airflow without compromising structural integrity or enabling contamination. Durable substrates withstand handling, shipping, and storage stresses. Moisture-resistant coatings combine with ventilation to safeguard sensitive products from spoilage while maintaining product freshness. Secure sealing methods preserve packaging integrity and restrict unauthorized access. This balanced approach protects product quality and appearance, reducing damage, spoilage, and consumer complaints.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging offers custom perforated packaging at competitive prices by optimizing production efficiencies and materials sourcing. Flexible minimum order quantities accommodate brands from startups to industry leaders. The use of lightweight, recyclable materials and reduced packing waste translates into lower shipping and disposal costs, enhancing overall affordability. Investing in our high-quality perforated packaging solutions allows brands to enjoy premium product presentation, improved freshness, and eco-conscious appeal while maintaining budget discipline.

Versatile Use Cases Across Different Industries

Custom perforated packaging serves a wide range of industries including fresh produce, bakery, pharmaceuticals, cosmetics, fragrances, tobacco, health supplements, and more. Its ability to maintain product quality, facilitate ease of use, and provide attractive branding makes it an excellent choice for retail, e-commerce, subscription boxes, and promotional packaging. Little Rock Packaging’s innovative perforated packaging solutions empower brands to deliver distinctive, sustainable, and practical packaging that resonates with today’s consumers while safeguarding product integrity.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.