Cigarette Boxes

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Little Rock Packaging’s Cigarette Boxes offer customizable, durable, and eco-friendly packaging designed to protect cigarettes while enhancing brand visibility. Made from premium recyclable materials with vibrant printing and secure closures, these boxes provide superior protection and stylish presentation for tobacco brands.

1. Introduction

Little Rock Packaging’s Cigarette Boxes are expertly crafted packaging solutions tailored to meet the evolving demands of the tobacco industry in 2025. Designed for reliable protection and impactful presentation, these boxes safeguard cigarettes throughout shipping, storage, and retail display. Constructed from premium recyclable materials such as kraft paperboard, cardboard, or corrugated substrates, they offer durability and environmental responsibility. With fully customizable sizes, styles, and finishes, these boxes allow brands to create distinctive packaging that communicates quality, regulatory compliance, and brand identity effectively in a competitive marketplace.

2. Why Are Cigarette Boxes the Best Choice for Your Packaging Needs?

Our cigarette boxes stand out with robust multi-layer construction that protects cigarettes from crushing, moisture, and contamination, preserving freshness and product integrity. Their sturdy materials provide excellent resistance against environmental factors encountered during transport and retail handling. Advanced printing capabilities enable vibrant and precise branding through CMYK or Pantone colors, foil stamping, embossing, spot UV coatings, and a choice of matte or gloss lamination, crafting visually striking packages that attract consumer attention. Additionally, these boxes accommodate mandatory health warnings and regulatory labels seamlessly, helping brands meet stringent legal requirements without compromising aesthetics. The combination of durability, branding, and compliance makes these cigarette boxes an optimal packaging solution.

3. Customizable Features for Perfect Fit

Customization is central to Little Rock Packaging’s cigarette boxes. Brands can specify exact external and internal dimensions tailored to various cigarette formats including the standard 20-stick (approx. 85mm x 55mm x 22mm), king-size, slim, and specialty packs to ensure a snug fit that prevents damage and enhances user experience. Structural options include flip-top, tuck-end, drawer-style, and two-piece rigid boxes to accommodate diverse usability and shelf presentation preferences. Interior features like inserts or dividers provide additional stabilization to prevent cigarette movement and breakage. The exterior can be fully customized with vivid printing, embossing, debossing, metallic foil accents, spot UV finishes, and lamination options that elevate the tactile and visual appeal. Optional tamper-evident seals, child-resistant features, QR codes, and compliance panels offer enhanced security and marketing opportunities.

4. Premium Materials & Sustainability

Sustainability is a key focus in crafting Little Rock Packaging’s cigarette boxes. Made from FSC-certified, recycled, and biodegradable materials, including kraft paperboard and cardboard, these boxes minimize environmental impact while maintaining structural strength. The substrates resist moisture, crushing, and wear to ensure product safety and freshness. Printing utilizes eco-friendly soy-based or water-based inks to deliver vivid colors with a reduced carbon footprint. Sustainable finishing options like biodegradable aqueous coatings and recyclable laminations preserve the recyclability and durability of the boxes. By choosing these environmentally responsible materials, brands demonstrate corporate social responsibility and appeal to eco-conscious consumers increasingly demanding green packaging solutions.

5. How Do Cigarette Boxes Ensure Product Protection?

Protection is fundamental in the design of these cigarette boxes. Their multi-layer construction absorbs impacts and resists crushing, moisture, dust, and temperature fluctuations encountered during shipping, storage, and retail handling. Custom-fit interior inserts stabilize cigarettes, preventing movement, breakage, or deformation. Closure designs such as tuck flaps, flip lids, or drawer mechanisms secure the contents, preventing accidental openings and contamination. Tamper-evident features and child-resistant options enhance product security and consumer trust. Moisture-resistant coatings extend shelf life by reducing humidity exposure without affecting recyclability. These combined design elements minimize product loss and returns, ensuring customers receive fresh, intact cigarettes, reinforcing brand reputation.

6. Affordable Packaging Solution without Compromising Quality

Little Rock Packaging offers competitively priced cigarette boxes that balance premium quality, extensive customization, and sustainability with affordability. Efficient production, volume discounts, and flexible minimum order quantities make these boxes accessible to brands of all scales—from startups to major manufacturers. This affordability empowers investments in packaging that protect products, enhance brand image, and support regulatory compliance without inflating costs. Smart packaging reduces product damage costs and boosts customer satisfaction, delivering strong returns on investment for tobacco brands in a competitive landscape.

7. Versatile Use Cases Across Different Industries

While primarily designed for cigarette packaging, these boxes suit a variety of related tobacco and niche product categories including:

  • Traditional cigarette brands in various pack sizes

  • Herbal and CBD cigarette and pre-roll products requiring compliant packaging

  • Tobacco accessory sets and sampler packs needing sturdy containers

  • Retailers and convenience stores with shelf-ready branded packaging

  • E-commerce platforms shipping tobacco products securely

  • Promotional or limited-edition packaging for gifting and events

This versatility ensures Little Rock Packaging’s cigarette boxes fulfill diverse marketing, operational, regulatory, and channel requirements effectively.

8. Conclusion

Little Rock Packaging’s Cigarette Boxes deliver a superior blend of protection, customization, sustainability, and aesthetic appeal tailored to the 2025 tobacco market. Made from eco-friendly, recyclable materials and enhanced with vivid printing and secure closures, these boxes protect cigarettes while elevating brand prestige and consumer confidence. Affordable yet uncompromising in quality, they enable tobacco brands to package, present, and market their products effectively within regulatory guidelines. Choose Little Rock Packaging’s custom cigarette boxes for stylish, protective, and environmentally responsible packaging solutions that enhance your brand’s competitive edge and customer loyalty.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.