Cardboard Cigarette Boxes

Little Rock Packaging’s Cardboard Cigarette Boxes offer durable, eco-friendly, and fully customizable packaging designed to protect cigarettes while enhancing brand visibility. Made from premium recyclable cardboard with vibrant printing, secure closures, and regulatory compliance, these boxes combine style, sustainability, and protection.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

1. Introduction

Little Rock Packaging’s Cardboard Cigarette Boxes are expertly designed packaging solutions tailored for the modern tobacco market’s demands. These boxes provide robust durability, superior protection, and eye-catching branding opportunities for cigarette products. Constructed from high-quality, recyclable cardboard materials, these boxes ensure the freshness and safety of cigarettes during shipping, storage, and retail display. They are fully customizable in size, style, printing, and finishing to accommodate various cigarette pack formats—standard, king-size, slim, or specialty—while meeting regulatory requirements. Combining sustainability with elegant design, these cardboard boxes enable tobacco brands to differentiate themselves in a competitive and environmentally conscious market.

2. Why Are Cardboard Cigarette Boxes the Best Choice for Your Packaging Needs?

The standout features of Little Rock Packaging’s cardboard cigarette boxes include their sturdy multi-layer construction that protects cigarettes against crushing, moisture, and contamination throughout distribution. The rigid cardboard provides excellent structural integrity, ensuring cigarettes maintain their shape and quality until they reach consumers. Vibrant high-resolution printing options—such as CMYK or Pantone color matching, embossing, foil stamping, and spot UV coatings—create visually striking packages that uplift brand perception and attract buyers. These boxes accommodate mandatory health warnings and regulatory labeling clearly and professionally. Moreover, the eco-friendly materials align with shifting consumer preferences and regulatory initiatives toward sustainable packaging. This packaging option balances premium presentation with practical protection, addressing both branding and product safety needs.

3. Customizable Features for Perfect Fit

Customization is at the core of these cardboard cigarette boxes. Brands can specify exact external and internal dimensions to provide a snug fit for different cigarette formats, including the most common sizes: approximately 85mm (height) x 55mm (width) x 22mm (depth) for standard packs, with options for king-size and slim alternatives. Structural styles include flip-top, tuck-end, drawer-style, and two-piece rigid boxes, which offer varied user experiences and shelf appeal. Interior modifications such as inserts, compartments, or dividers ensure cigarettes stay securely in place, reducing damage risk during handling. Exterior customization capabilities include vibrant full-color printing, embossing/debossing, foil accents, spot UV varnishes, and matte or gloss laminations, all tailored to reinforce brand identity visually and tactilely. Add-ons like tamper-evident seals, child-resistant features, QR codes, and customized health warning panels can be incorporated for enhanced security and compliance.

4. Premium Materials & Sustainability

Sustainability plays a significant role in the design and manufacture of Little Rock Packaging’s cardboard cigarette boxes. These boxes use FSC-certified and recycled cardboard substrates that offer excellent durability while minimizing environmental impact. The materials provide resistance to moisture, crushing, and wear, critical to maintaining product integrity through transit and retail. Printing employs soy-based or water-based eco-friendly inks, delivering vibrant and long-lasting images without excessive environmental costs. Sustainable finishing options such as biodegradable aqueous coatings and recyclable laminations preserve the box’s recyclability and enhance overall durability and visual appeal. Choosing these cardboard materials demonstrates a commitment to environmental stewardship, aligns with consumer expectations for green products, and supports compliance with evolving packaging regulations.

5. How Do Cardboard Cigarette Boxes Ensure Product Protection?

Protection is fundamental to these cardboard cigarette boxes. The rigid multi-layer cardboard construction offers excellent resistance to crushing forces, moisture ingress, dust, and temperature variations that could damage cigarettes during shipping, storage, and retail display. Interior design features such as custom-fit inserts or compartments securely cradle cigarettes, preventing movement and breakage. Closure mechanisms—including flip-top lids, tuck flaps, drawer mechanisms, or locking systems—maintain package integrity while preventing accidental openings. Moisture-resistant coatings protect contents from humidity without compromising recyclability. Tamper-evident and child-resistant features enhance product security and consumer confidence. These comprehensive design and material choices reduce product loss and returns, ensuring consumers receive cigarettes in perfect condition and enhancing brand reputation.

6. Affordable Packaging Solution without Compromising Quality

Little Rock Packaging offers competitively priced cardboard cigarette boxes that deliver premium quality, customization, and compliance without exceeding budgets. Manufacturing efficiencies, volume discounts, and flexible minimum order sizes make high-quality, sustainable packaging accessible to tobacco brands of any size—from emerging companies to well-established manufacturers. This affordability encourages investment in packaging solutions that protect valuable products, strengthen brand image, support sustainability goals, and elevate market competitiveness. Brands benefit from improved sales performance, reduced product waste, and better consumer loyalty by using these smart, cost-effective packaging options.

7. Versatile Use Cases Across Different Industries

While optimized for cigarette packaging, Little Rock Packaging’s cardboard cigarette boxes extend versatility to related segments and applications, including:

  • Traditional and specialty cigarette brands packaging various pack sizes

  • CBD, herbal cigarette, and alternative smoking product manufacturers

  • Retailers requiring shelf-ready, durable tobacco packaging solutions

  • E-commerce sellers shipping cigarettes securely with premium packaging

  • Promotional and limited-edition tobacco product packaging

  • Tobacco accessory sachets and sampler kits needing robust containers

This broad applicability ensures these cardboard cigarette boxes meet diverse operational, marketing, and regulatory requirements across channels and product types.

8. Conclusion

Little Rock Packaging’s Cardboard Cigarette Boxes provide a premium balance of protection, customization, sustainability, and style tailored to the tobacco industry’s 2025 demands. Made from eco-friendly, recyclable cardboard with durable construction and vivid printing, these boxes safeguard cigarettes while elevating brand identity and consumer trust. Affordable yet uncompromising in quality, they empower tobacco brands to package, present, and market their products effectively amid increasing regulatory requirements and consumer expectations for sustainability. Choose Little Rock Packaging’s custom cardboard cigarette boxes for elegant, sustainable, and protective packaging solutions that enhance your brand and satisfy your customers.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.