Mailer Shipping Boxes

Little Rock Packaging’s Mailer Shipping Boxes offer durable, customizable packaging designed for secure shipping and superior brand presentation. Made from eco-friendly materials with easy assembly, these boxes protect products effectively while enhancing unboxing experiences.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Mailer Shipping Boxes are purpose-built to meet the high demands of e-commerce, retail, and direct-to-consumer industries where secure, attractive, and efficient packaging is essential. These boxes combine strength and style, built with premium corrugated or rigid materials to provide extra protection for your products during transit. With user-friendly features such as self-locking mechanisms and peel-and-seal adhesives, these mailers offer convenience and reliability, making shipping faster and more efficient while delivering a premium presentation that strengthens brand identity.

Why Are Mailer Shipping Boxes the Best Choice for Your Packaging Needs?

Our mailer shipping boxes distinguish themselves by providing a perfect balance between protection and style. Made from high-quality corrugated fiberboard or cardboard, these boxes offer resilience against impacts, crushing, and rough handling, minimizing product damage. Their lightweight composition helps reduce shipping costs without sacrificing strength. Unlike traditional shipping boxes, mailers incorporate self-sealing closures which allow for quick and secure packing without additional tape. Custom printing options further elevate your brand’s presence, turning every shipment into a marketing opportunity that leaves a memorable impression.

Customizable Features for a Perfect Fit

Little Rock Packaging offers comprehensive customization options to tailor mailer shipping boxes to your specific product dimensions and brand aesthetics. Available in a variety of sizes and structural styles, including tuck flap, sleeve-style, and fold-in-flap designs, enabling accommodation for diverse product types and shapes. Printing capabilities include full-color digital and litho printing, embossing, foil stamping, and spot UV finishes, allowing your brand’s logo and message to shine. Internal inserts and partitions provide additional product stability and protection. Our design experts work with you to develop packaging that delivers optimal protection while beautifully showcasing your brand.

Premium Materials & Sustainability

Sustainability is a priority in our mailer box manufacturing process. We utilize FSC-certified, recyclable materials and eco-friendly inks that promote environmental stewardship without compromising packaging durability or aesthetics. These materials provide excellent resistance to moisture and handling stress while supporting your business’s commitment to green packaging. Eco-conscious consumers recognize and appreciate brands choosing sustainable options, creating customer loyalty and appealing to evolving market expectations.

How Do Mailer Shipping Boxes Ensure Product Protection?

Mailer shipping boxes are engineered to defend products against the risk of damage throughout the shipping cycle. Their corrugated or rigid fiberboard construction absorbs shocks and withstands compression forces during transport. Secure self-locking or peel-and-seal flaps maintain package integrity while providing tamper-evident features. Custom inserts and cushioning elements stabilize products internally, preventing movement and handling damage. Moisture-resistant coatings add another protection layer against environmental factors. These combined features ensure your products reach customers in flawless condition, increasing satisfaction and reducing costly returns.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging achieves cost efficiency through optimized production and material sourcing, making premium mailer boxes accessible to businesses of all sizes. Bulk ordering options and flexible minimums enable startups and large retailers to benefit alike. Durable design reduces product loss and re-shipments, saving money over time. Investing in our customizable mailer shipping boxes ensures superior product protection and elevated brand experience within manageable budgets, maximizing the ROI on your packaging investment.

Versatile Use Cases Across Different Industries

Mailer shipping boxes are suitable for a wide range of products including apparel, electronics, cosmetics, books, and gifts. Their versatility extends to industries such as fashion, health and beauty, technology, and publishing, supporting various fulfillment models from e-commerce to brick-and-mortar retail. Little Rock Packaging’s mailer boxes enable brands across industries to provide secure, branded shipments that enhance customer engagement and operational efficiency.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination