Headlight Boxes

Little Rock Packaging’s Headlight Boxes offer durable, customizable, and eco-friendly packaging designed specifically to protect vehicle headlights during shipping and storage. Made from premium materials with secure fits and vibrant printing options, these boxes ensure maximum protection while enhancing brand visibility.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

1. Introduction

Little Rock Packaging’s Headlight Boxes are expertly engineered packaging solutions designed to meet the fragile and precise nature of automotive headlights. Recognizing the sensitivity of headlights to handling and transit, these boxes provide a robust yet tailored enclosure that protects headlights from shocks, moisture, dust, and physical damage during storage and shipping. Available in various sizes and styles to accommodate different headlight types—including single or double headlight boxes—these packages offer a snug fit that minimizes movement. Ideal for automotive manufacturers, distributors, and retailers, these headlight boxes combine protection, presentation, and branding in one comprehensive packaging solution.

2. Why Is Headlight Boxes the Best Choice for Your Packaging Needs?

The standout feature of Little Rock Packaging’s Headlight Boxes is their balance of durability and customization tailored specifically to the protection requirements of sensitive automotive headlights. Constructed from high-quality cardboard, corrugated paper, or Kraft paper, these boxes resist tearing, crushing, and environmental contamination throughout the supply chain. Protective internal inserts—including foam padding or molded paperboard compartments—secure headlights firmly while absorbing shocks. This design minimizes returns due to damage and increases customer satisfaction. Furthermore, these boxes offer extensive customization options for printing logos, brand names, and product imagery, helping brands build strong visual identity and boost retail appeal.

3. Customizable Features for Perfect Fit

Little Rock Packaging provides highly customizable headlight boxes to ensure the perfect fit and branding impact. Box dimensions and shapes can be tailored to fit LED headlights, HID headlights, or traditional bulbs precisely, whether individually packaged or in pairs. Interior inserts can vary from custom foam to molded cardboard to cushion and isolate the headlights, preventing movement or scratches. Exterior customization options include full-color CMYK or PMS printing, embossing, foil stamping, spot UV coating, and window cut-outs to showcase products attractively without compromising protection. Closure types such as magnetic flaps, tuck-in lids, or hanging tops further enhance usability and consumer convenience.

4. Premium Materials & Sustainability

These headlight boxes are crafted from eco-friendly, recyclable, and sustainable materials that do not compromise protection or appearance. Choices like recycled Kraft paperboard, corrugated cardboard, and sturdy paper materials offer excellent strength while reducing environmental impact. The sustainable materials match the increasing demand from eco-conscious consumers and brands committed to responsible practices. Despite their environmental benefits, these materials provide excellent moisture resistance, durability, and structural integrity necessary for protecting delicate automotive components in transit and storage.

5. How Does Headlight Boxes Ensure Product Protection?

Product protection is central to the design of these boxes. The rigid, reinforced box construction offers resistance to crushing forces and external impacts. Custom cushioning inserts cradle headlights, minimizing internal shifting that can cause scratches, breakage, or misalignment. The packaging also protects against moisture, dust, and contamination, ensuring headlights arrive in pristine, functional condition. Secure, reliable closure mechanisms provide added safety during handling and distribution cycles. This attention to protection reduces losses from damaged goods and enhances brand reputation through consistent product quality.

6. Affordable Packaging Solution without Compromising Quality

Little Rock Packaging delivers premium headlight packaging solutions at competitive prices. Efficient production techniques and bulk order discounts help keep costs manageable for manufacturers and retailers of all sizes. Flexible minimum order quantities accommodate smaller runs without sacrificing quality or customization capabilities. This cost-effectiveness enables brands to invest in packaging that ensures product protection and visual appeal while maintaining budget discipline, making it an outstanding value proposition.

7. Versatile Use Cases Across Different Industries

Although specially designed for automotive headlights, these boxes have versatile applications including:

  • Automotive parts manufacturers packaging LED, HID, and traditional headlights

  • Automotive retailers offering premium packaging to elevate product presentation

  • Vehicle distributors and wholesalers shipping headlights securely in bulk or retail formats

  • E-commerce businesses needing durable, branded packaging for direct-to-consumer shipments

  • Auto repair shops supplying replacement parts in protective branded packaging

  • Promotional companies creating brand-enhanced automotive gift and merchandise packaging

This flexibility across channels and sectors makes these headlight boxes a comprehensive packaging solution for a wide market.

8. Conclusion

Little Rock Packaging’s Headlight Boxes combine robust protection, eco-friendly materials, and extensive customization to provide a superior packaging solution tailored for automotive headlights. These boxes safeguard delicate headlights from damage while enhancing brand visibility with premium printing and finishing options. Affordable and sustainable, they help brands deliver professional and protective packaging that meets market demands, reduces product returns, and boosts customer confidence. Choose Little Rock Packaging’s custom headlight boxes to protect your products, elevate your brand, and ensure flawless delivery every time.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination