Custom Two Piece Rigid Boxes

Custom Two Piece Rigid Boxes from Little Rock Packaging give your product the protection and presentation it deserves. Built with heavy-duty chipboard, custom inserts, and luxury finishes like foil stamping or soft-touch lamination, these two piece boxes reduce damage in transit and boost perceived value at the shelf and online. Ideal for cosmetics, electronics, gifts, and premium goods, fully customizable sizes, prints, and closures. Request a sample or quote to see why brands across the USA choose rigid packaging to protect products and increase conversions.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Custom Two Piece Rigid Boxes are what you need when damaged shipments, poor unboxing, or weak shelf presence cost you sales. A flimsy box means returns, replacement costs, and lost repeat buyers. With the right two piece rigid box, your product arrives intact and feels premium the moment a customer lifts the lid.

Two piece rigid boxes combine a separate lid and base for a clean presentation, stronger structure, and better stacking during shipping and display. Little Rock Packaging in the USA designs these boxes to protect delicate products, simplify packing, and raise perceived value so your brand converts better online and in stores.

Protect Products, Boost Sales: Why Brands Trust Our Custom Two Piece Rigid Boxes

Custom Two Piece Rigid Boxes solve clear problems for eCommerce and retail sellers:

  • Better protection for fragile items during transit, less damage, fewer returns.
  • Premium unboxing that increases perceived value and encourages social shares.
  • Retail-ready presentation with clean edges and consistent sizing.
  • Simple customization for branding, prints, foils, textures, and inserts.
  • Repeatable packing for fulfillment teams, faster, fewer mistakes.

Custom Features That Make Every Box Work Harder

We design and produce boxes with these industry-grade options and choices so you get exactly what your product needs:

  • Board & structure: Rigid chipboard, 1.5 mm to 3.5 mm thickness options for standard to heavy-duty protection.
  • Sizes: Fully custom dimensions to fit any product, from jewelry to electronics.
  • Inserts: Foam, EVA, die-cut paperboard, or molded pulp for a snug fit and extra protection.
  • Closures: Standard lift-off lid, Magnetic Closures, or ribbon ties for a deluxe feel.
  • Finishes & decoration: Digital or offset printing, foil stamping, embossing, debossing, spot UV, soft-touch lamination, gloss or matte varnish.
  • Sustainability: Recyclable board options and eco inks on request.

Custom Two Piece Rigid Boxes Built for Shipping, Display, and Customer Delight

We start with product specs and shipping tests. Then we match board thickness, insert style, and outer finish to your use case, whether you need sturdy stacking for wholesale shipments or a delicate presentation box for luxury goods. For brands in the USA, we also plan logistics so boxes fit common pallet and carrier rules and reduce shipping surprises.

Easy Ordering, Fast Samples, Clear Timelines

  • Typical minimums: Flexible small runs available for prototypes and low-volume sellers; scale up for higher savings.
  • Sample turnaround: Fast sample options let you confirm fit and finish before production.
  • Lead time: Depends on quantity and complexity; we plan production to meet your launch schedule.
  • Proofs: Digital mockups and physical samples available.

How Brands Use Our Two Piece Boxes

  1. Cosmetics: Velvet liner, soft-touch cover, gold foil logo.
  2. Electronics: Custom foam insert, rigid board, printed instruction panels.
  3. Apparel & accessories – Shallow base for fold presentation, magnetic lid.
  4. Gift & subscription boxes: Branded interior, repeatable unboxing for subscriptions.

High-Quality Components for Premium Packaging

We use industry-standard rigid board and proven finishing methods so your boxes perform in shipping and look great in photos. Typical choices include:

  • Board: multilayer rigid chipboard, durable with clean edges.
  • Printing: offset for high-volume runs, digital for small runs and quick proofs.
  • Extras: foil stamping, embossed logos, textured lamination, spot UV for highlights.
  • Inserts: Cut-to-fit foam, molded pulp, or Die-Cut Paperboard to prevent movement.

We test fit and stack to reduce courier damage and give your fulfillment team a reliable packing workflow.

Packaging That Boosts Sales Before They Open It

The result? Faster trust signals at first glance. A well-made two-piece rigid box signals quality before the customer opens it. That raises perceived value, supports higher-order values, and improves repeat purchase behavior. For eCommerce brands, better presentation also increases social shares and unboxing videos.

Smart Pricing and Options for Every Brand

We price based on size, finish, and quantity. Small runs are available for startups; larger orders reduce per-unit cost. We’ll provide a clear quote with options so you can choose the best balance of protection and branding.

From Design to Delivery, See How We Deliver Quality

Little Rock Packaging handles design to delivery in the USA. You get:

  • Design mockups and dielines for approval.
  • Material specs are listed on every quote.
  • Sample approvals before production begins.
  • Clear delivery windows and tracking during shipment.

Frequently asked questions 

Q1. What customization options do I have?

You can choose size, board thickness, printed artwork, foil, embossing, lamination, inserts, and closures like magnets or ribbons.

Q2. What are common lead times?

Lead time varies with quantity and finish. We offer rapid samples and aim to meet launch schedules—your quote will show specific timing.

Q3. Do you offer low minimum orders?

Yes. We support small prototype runs and scale to larger production quantities for cost savings.

Q4. Are the boxes recyclable?

Yes. We offer recyclable board and eco-friendly inks. Tell us your sustainability goals, and we will propose options.

Q5. Can you match brand colors?

We do color matching using Pantone or CMYK standards in printing to keep your brand consistent.

Q6. How do I know the box will fit my product?

We produce digital dielines and physical samples so you can test fit, inserts, and lid action before full production.

Q7. Can I get a printed logo inside the box?

Yes. Interior printing and custom messages are available to create a memorable unboxing.

Q8. What inserts do you recommend for fragile items?

Custom foam or die-cut paperboard inserts are common for fragile items; molded pulp is a sustainable option.

Q9. Do you ship across the USA?

Yes. We design for common carrier standards and ship nationwide, with logistics support from quote to delivery.

Q10. How do I request a quote or sample?

Use the contact link or request form on our site and include product dimensions, quantity, and desired finishes. We’ll respond with a clear quote and sample options.

Protect Products, Boost Sales with Custom Two Piece Boxes

Choose protection that looks as good as your product. Get a free quote or order a sample from Little Rock Packaging today and see how Custom Two Piece Rigid Boxes reduce damage and lift conversions.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination