Custom Mailer Boxes

Little Rock Packaging’s Custom Mailer Boxes deliver durable, eco-friendly packaging designed for secure shipping and outstanding brand presentation. Fully customizable in size, print, and structure, these mailers enhance unboxing experience while protecting diverse product types.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Custom Mailer Boxes are expertly engineered shipping solutions that combine structure, style, and sustainability. Crafted from strong corrugated cardboard, these self-locking boxes provide robust protection for products while being lightweight enough to reduce shipping costs. Perfect for e-commerce businesses, subscription services, and retail brands, these mailer boxes offer a premium unboxing experience that drives customer satisfaction and brand loyalty. Designed to be fully customizable, they allow brands to create packaging that aligns perfectly with their identity and product specifications.

Why Are Custom Mailer Boxes the Best Choice for Your Packaging Needs?

Our custom mailer boxes stand out by offering the optimal balance of protection, ease of use, and customization. Unlike typical bulk shipping boxes, mailer boxes are designed for direct consumer shipments, featuring self-locking closures that eliminate the need for additional tape, thereby speeding up packing and reducing material waste. The sturdy construction safeguards fragile items such as skincare, snacks, electronics, and apparel from damage during transit. Additionally, the fully customizable exterior offers unlimited branding opportunities—from logos to color schemes and messaging—enhancing brand recall and customer engagement.

Customizable Features for a Perfect Fit

Little Rock Packaging offers vast personalization options for custom mailer boxes, allowing brands to specify dimensions, structural styles, and printed graphics. Choose from a range of sizes to precisely fit your product and reduce material waste. Design options include full-color digital printing, customizable interior prints, embossing, foil stamping, and spot UV finishes to add flair and sophistication. Businesses can select additional features such as padding inserts or dividers for extra protection of fragile goods. Our design team collaborates closely to create packaging that elevates your product presentation and meets logistical needs efficiently.

Premium Materials & Sustainability

Sustainability is a cornerstone of our custom mailer boxes. We source durable, 100% recyclable corrugated cardboard, paired with environmentally responsible water-based or soy-based inks. The boxes’ design minimizes tape and plastic use, promoting eco-friendly shipping practices. By choosing our sustainable packaging, brands demonstrate environmental stewardship, appealing to conscious consumers and adhering to regulatory requirements. Our mailer boxes combine durability with eco-conscious materials to reduce environmental impact while maintaining superior protective qualities.

How Do Custom Mailer Boxes Ensure Product Protection?

Protection is integral to every aspect of our mailer designs. High-strength corrugated cardboard absorbs shocks and resists crushing under moderate loads, ensuring products remain intact. Self-locking mechanisms secure boxes whilst preventing accidental openings or tampering. Custom internal inserts stabilize products, reducing movement and damage risk during transit. Moisture-resistant coatings safeguard contents from humidity and external contaminants. These protective measures lower product returns and improve customer satisfaction, reinforcing your brand’s reliability and professionalism.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging offers competitive pricing on customizable mailer boxes by leveraging efficient manufacturing and bulk sourcing strategies. Flexible minimum order quantities accommodate businesses of all sizes, from small startups to large-scale enterprises. Durable packaging lowers costs associated with damage, replacements, and returns, optimizing profitability. Our mailers provide high value by combining unrivaled product protection, aesthetic excellence, and sustainability at an accessible price point, ensuring excellent return on investment.

Versatile Use Cases Across Different Industries

Our custom mailer boxes suit a broad spectrum of product categories, including beauty, food, apparel, electronics, and subscription services. This versatility allows brands to maintain consistent packaging standards across multiple industries and sales channels—retail, direct-to-consumer, and wholesale. Little Rock Packaging’s mailers support dynamic market demands by delivering secure, attractive, and eco-friendly packaging that fosters growth and elevates consumer experience.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination