Custom Foam Inserts

Little Rock Packaging’s Custom Foam Inserts provide tailored cushioning and protection for products of any size or shape. Crafted from durable, eco-friendly materials, these inserts enhance packaging safety, reduce damage risks, and elevate unboxing experiences across industries.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Custom Foam Inserts by Little Rock Packaging are precision-engineered packaging components designed to safeguard valuable, delicate, and irregularly shaped products. Made from premium foam materials with excellent shock absorption and abrasion resistance, these inserts perfectly fit products within boxes, minimizing movement and preventing damage during shipping and handling. Beyond protection, their neat presentation enhances brand perception by showcasing products securely and elegantly, suitable for electronics, jewelry, medical devices, luxury goods, and more.

Why Are Custom Foam Inserts the Best Choice?

Unlike loose fillers, custom foam inserts immobilize products, preventing shifting and collisions that commonly cause scuffs, chips, or breakage. Their shock-absorbing capabilities reduce impact damage from drops and vibrations, lowering return rates and damage claims. Foam’s abrasion resistance helps maintain product aesthetics while delivering a tactile, premium feel. These inserts are versatile and can be tailored with multiple compartments for complex product assemblies, providing comprehensive protection that conventional padding cannot.

Customizable Features for a Perfect Fit

Little Rock Packaging’s foam inserts are fully customizable in density, thickness, shape, and color to match product requirements and branding identities. Advanced cutting and molding technologies enable precision contours that cradle items snugly. Multi-layered and sectional inserts accommodate items with varying heights or multiple parts. Color customization supports brand consistency, and options for antimicrobial or anti-static foam add product-specific benefits. This ensures every product, regardless of fragility or geometry, is optimally protected and presented.

Premium Materials & Sustainability

Eco-conscious materials such as recycled or recyclable foams and bio-based alternatives are integrated into many foam inserts to advance sustainability goals. Water-based adhesives and inks further reduce environmental impact. Lightweight yet resilient, these inserts decrease shipping emissions and contribute to a circular packaging economy. Little Rock Packaging’s foam inserts foster environmentally responsible protection without sacrificing performance or aesthetics.

How Do Custom Foam Inserts Ensure Product Protection?

By conforming precisely to product shapes, foam inserts prevent movement, protecting against impact, pressure, and abrasion from all angles. Their shock-absorbing nature cushions items during rough handling, ensuring product integrity throughout transit, storage, and retail display. Durable foam materials resist wear and retain cushioning properties over repeated use, making them ideal for returnable or long-term packaging scenarios. Enhanced protection directly translates to fewer damages and returns, optimizing customer satisfaction and cost savings.

Affordable Packaging Solution Without Compromising Quality

While custom foam inserts may have a higher initial cost than generic fillers, they reduce overall expenses by minimizing product damage, returns, and repackaging labor. Their reusable design supports long-term savings, especially in high-volume or repeat shipping environments. Little Rock Packaging offers competitive pricing and flexible minimums, enabling brands of all sizes to benefit from premium protection and elevated brand appearance without budgetary compromise.

Versatile Use Cases Across Different Industries

Custom foam inserts are indispensable in technology, medical equipment, luxury retail, automotive, electronics, and promotional sectors. Their adaptability fits products ranging from delicate electronics and jewelry to heavy industrial components. Little Rock Packaging’s foam inserts improve packaging efficacy, branding, and customer experience across a vast array of market segments, making them essential to modern packaging strategies.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination