Custom Kraft Mailer Boxes

If you ship products direct to customers, you need custom kraft mailer boxes that protect in transit, carry your branding, and arrive looking intentional instead of generic. Little Rock Packaging builds kraft mailer boxes wholesale around your exact products, from the board and print to the finish. Choose your size, material, and artwork, then order in wholesale quantities made for ecommerce brands and subscription programs. Every mailer is cut to your products so items ride snug and your box doubles as a brand moment.

A Plain Brown Box Wastes Your Best Impression

The delivery box is often the first physical thing a customer touches from your brand, and a plain unmarked mailer spends that moment saying nothing. Worse, a flimsy or oversized mailer lets products shift and arrive scuffed, which turns excitement into disappointment before the box is even open. Custom kraft mailers fix both problems at once. The corrugated structure takes real shipping abuse without crushing, and printed branding turns the doorstep into advertising your customer actually keeps and photographs.

Mailer Styles Built Around Your Products

Ecommerce products range from flat apparel and books to bulky multi item kits, so one mailer size rarely covers a catalog. Our kraft mailer boxes are made to your exact product dimensions and shipping profile, whether you send single items, curated sets, or subscription assortments. Popular styles include roll end tuck front mailers that lock shut without tape, standard tuck top mailers for lighter goods, and double wall mailers for heavy or fragile shipments. Self sealing strips speed up packing, and tear strips give customers a clean easy open.

Specifications

Material We Use

E flute corrugated kraft gives a smooth printable surface with real crush resistance for everyday shipping. B flute corrugated adds stacking strength for heavier parcels. Recycled kraft content keeps the eco story honest, and white kraft offers a brighter base for full color artwork.

Inks

Single color printing in black or white keeps costs sharp for high volume shippers. Full color CMYK printing handles photographic quality artwork and bold all over patterns, and Pantone matched spot colors keep your branding consistent. Printing can run on the outside only or inside and out for a full unboxing reveal.

Finishing

Uncoated kraft keeps the natural texture and the lowest cost per box. Matte or gloss aqueous coatings add scuff resistance for parcels that travel far. Spot UV and foil stamping highlight logos on premium mailer lines.

Add-Ons

Corrugated inserts and dividers keep multi item orders organized and still. Tissue liners, branded tape seals, and thank you cards add polish sized to your mailer dimensions.

Why Choose Us

Overseas suppliers can leave you with missed launch windows, inconsistent colors, and revisions that drag on for weeks. We design and produce packaging for US based brands, so your mailers match US shipping expectations and your timeline. Order quantities stay flexible for new stores and scaling brands, and per unit pricing improves as your volume grows. Adjustments to your dieline or artwork stay simple with a team that understands your business.

We Are a Kraft Mailer Specialist

Kraft mailer packaging is a focused craft, and we treat it that way. Share your product dimensions and average order contents, and we will build the mailer around them.

Get Custom Kraft Mailer Boxes Wholesale

Whether you need a small test run or a high volume shipping program, we have the capacity to deliver kraft mailer boxes made to measure for your brand. Request a free quote today and turn every delivery into branding.

Frequently Asked Questions

How do I choose between E flute and B flute?

E flute is thinner with a smoother surface, which suits lighter products and sharper print. B flute is thicker and stronger, which suits heavier items and stacked warehouse storage. Share your product weight and we will recommend the right flute.

Can mailers be printed on the inside too?

Yes. Inside printing turns the open box into a second brand surface for patterns, messages, or promo codes. It costs more than outside only print, so many brands start with a bold exterior and add interior print as volume grows.

Do self sealing mailers need tape?

No. A peel and seal adhesive strip replaces packing tape, which speeds up fulfillment and gives the customer a cleaner box to open. The seal is strong enough for parcel transit but releases cleanly along the tear strip.

Are kraft mailers okay for subscription boxes?

Yes, they are one of the most popular subscription formats. A consistent mailer size simplifies pick and pack operations, and the printed exterior can rotate seasonally while the structure stays the same.

How do I keep shipping costs down with custom mailers?

Right sizing is the biggest lever, because carriers price on dimensional weight. A mailer cut to your actual product size ships in a smaller billable cube than an oversized stock box, which can offset the cost of custom printing over time.