Poly Mailers

Little Rock Packaging’s Poly Mailers offer lightweight, durable, and waterproof shipping solutions perfect for non-fragile items. Customizable in size and design, these mailers reduce shipping costs, enhance brand visibility, and ensure secure delivery with easy self-sealing closures.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Poly Mailers provide versatile, cost-effective packaging designed to meet the growing demands of e-commerce and retail shipping. Constructed from polyethylene films, these mailers deliver excellent protection against moisture, dirt, and abrasion while remaining lightweight to reduce freight charges. Available in a variety of sizes, colors, and finishes, poly mailers are especially suitable for clothing, accessories, documents, and other non-fragile products. Their sleek design and customizable branding make them an ideal choice to elevate customer experience and streamline shipping processes.

Why Are Poly Mailers the Best Choice for Your Packaging Needs?

Our poly mailers excel due to their combination of lightweight construction, durability, and ease of use. Unlike traditional cardboard boxes, poly mailers take up minimal storage and shipping space, lowering dimensional weight fees and transportation costs. They offer water resistance and tear-resistant properties, ensuring contents stay safe from environmental damage during transit. Self-sealing adhesive strips simplify the packing process, saving time and reducing the need for additional materials like tape. Custom printing options turn these mailers into powerful marketing tools, enhancing brand presence before the package is even opened.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization for poly mailers tailored to your brand and product specifications. Choose from a wide range of sizes and thicknesses to accommodate varying product dimensions and protection levels. Print customization includes full-color printing, spot colors, logos, slogans, and promotional messaging using high-quality, fade-resistant inks. Additional features like tamper-evident seals, tear notches, and resealable closures augment security and customer convenience. Transparent, opaque, or metallic finishes are available to create unique unboxing experiences and support brand differentiation.

Premium Materials & Sustainability

Our poly mailers are made from recyclable polyethylene with options for biodegradable and compostable materials to meet sustainability goals. We use eco-friendly inks and efficient manufacturing processes to minimize environmental impact. The lightweight nature of poly mailers reduces carbon footprint associated with shipping and handling. By selecting Little Rock Packaging’s sustainable poly mailers, brands uphold environmental responsibility while delivering reliable protection and memorable packaging.

How Do Poly Mailers Ensure Product Protection?

Poly mailers offer superior protection for a variety of products through their robust, tear-resistant polyethylene construction. Their water-resistant surfaces prevent moisture damage, keeping goods safe from rain, humidity, and spills. The material absorbs shocks and resists punctures, shielding contents during handling and transit. Adhesive seal closures provide secure packaging that prevents accidental openings and theft. Combining flexibility with durability, poly mailers reduce product damage, returns, and customer complaints while ensuring goods arrive intact.

Affordable Packaging Solution Without Compromising Quality

Poly mailers offer an economical packaging solution through minimal material use and efficient manufacturing. Bulk orders reduce per-unit costs, making poly mailers accessible to startups and established businesses alike. Their lightweight design lowers shipping fees and storage space requirements. Despite affordability, Little Rock Packaging guarantees high-quality materials and print fidelity, ensuring professional presentation and lasting durability that align with brand standards.

Versatile Use Cases Across Different Industries

Poly mailers are widely used across e-commerce, apparel, beauty, electronics accessories, publications, and health industries. They are ideal for shipping small, lightweight, non-fragile goods requiring protection and efficient packaging. Their adaptability allows easy integration into shipping workflows, fulfilling diverse business needs from direct-to-consumer orders to subscription services. Little Rock Packaging’s poly mailers help brands optimize logistics, enhance customer satisfaction, and promote sustainability across market sectors.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination