Poly Mailers

Little Rock Packaging’s Poly Mailers offer lightweight, durable, and waterproof shipping solutions perfect for non-fragile items. Customizable in size and design, these mailers reduce shipping costs, enhance brand visibility, and ensure secure delivery with easy self-sealing closures.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Poly Mailers provide versatile, cost-effective packaging designed to meet the growing demands of e-commerce and retail shipping. Constructed from polyethylene films, these mailers deliver excellent protection against moisture, dirt, and abrasion while remaining lightweight to reduce freight charges. Available in a variety of sizes, colors, and finishes, poly mailers are especially suitable for clothing, accessories, documents, and other non-fragile products. Their sleek design and customizable branding make them an ideal choice to elevate customer experience and streamline shipping processes.

Why Are Poly Mailers the Best Choice for Your Packaging Needs?

Our poly mailers excel due to their combination of lightweight construction, durability, and ease of use. Unlike traditional cardboard boxes, poly mailers take up minimal storage and shipping space, lowering dimensional weight fees and transportation costs. They offer water resistance and tear-resistant properties, ensuring contents stay safe from environmental damage during transit. Self-sealing adhesive strips simplify the packing process, saving time and reducing the need for additional materials like tape. Custom printing options turn these mailers into powerful marketing tools, enhancing brand presence before the package is even opened.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization for poly mailers tailored to your brand and product specifications. Choose from a wide range of sizes and thicknesses to accommodate varying product dimensions and protection levels. Print customization includes full-color printing, spot colors, logos, slogans, and promotional messaging using high-quality, fade-resistant inks. Additional features like tamper-evident seals, tear notches, and resealable closures augment security and customer convenience. Transparent, opaque, or metallic finishes are available to create unique unboxing experiences and support brand differentiation.

Premium Materials & Sustainability

Our poly mailers are made from recyclable polyethylene with options for biodegradable and compostable materials to meet sustainability goals. We use eco-friendly inks and efficient manufacturing processes to minimize environmental impact. The lightweight nature of poly mailers reduces carbon footprint associated with shipping and handling. By selecting Little Rock Packaging’s sustainable poly mailers, brands uphold environmental responsibility while delivering reliable protection and memorable packaging.

How Do Poly Mailers Ensure Product Protection?

Poly mailers offer superior protection for a variety of products through their robust, tear-resistant polyethylene construction. Their water-resistant surfaces prevent moisture damage, keeping goods safe from rain, humidity, and spills. The material absorbs shocks and resists punctures, shielding contents during handling and transit. Adhesive seal closures provide secure packaging that prevents accidental openings and theft. Combining flexibility with durability, poly mailers reduce product damage, returns, and customer complaints while ensuring goods arrive intact.

Affordable Packaging Solution Without Compromising Quality

Poly mailers offer an economical packaging solution through minimal material use and efficient manufacturing. Bulk orders reduce per-unit costs, making poly mailers accessible to startups and established businesses alike. Their lightweight design lowers shipping fees and storage space requirements. Despite affordability, Little Rock Packaging guarantees high-quality materials and print fidelity, ensuring professional presentation and lasting durability that align with brand standards.

Versatile Use Cases Across Different Industries

Poly mailers are widely used across e-commerce, apparel, beauty, electronics accessories, publications, and health industries. They are ideal for shipping small, lightweight, non-fragile goods requiring protection and efficient packaging. Their adaptability allows easy integration into shipping workflows, fulfilling diverse business needs from direct-to-consumer orders to subscription services. Little Rock Packaging’s poly mailers help brands optimize logistics, enhance customer satisfaction, and promote sustainability across market sectors.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.