Corrugated Mailer Boxes

Little Rock Packaging’s Corrugated Mailer Boxes provide robust, lightweight, and eco-friendly shipping solutions. Customizable in size, design, and print, these boxes ensure superior protection for delicate and heavy items, while enhancing brand visibility and reducing shipping costs.

Add-Ons

Elevate your brand image with our premium Add-Ons! Choose from glossy or matte lamination, spot gloss, foiling, embossing, debossing, and more to make your product packaging truly stand out.

Gloss Finishing

Provide a shimmery look to your packaging.

Matte Finishing

Provide a shimmery look to your packaging.

Gold Foiling

Creates reflective and luxurious looks.

Silver Foiling

Produces reflective and sophisticated aesthetics.

Embossing

Raise graphic elements for a tactile effect.

Debossing

Recesses graphic elements for a subtle yet impactful design.

Holographic

Gives a three-dimensional and mesmerizing look.

Spot UV Coating

Makes printed elements vibrant & eye-catching.

DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Corrugated Mailer Boxes are specially designed for secure shipping and protection of products during transit. Crafted from corrugated cardboard, these mailers combine durability with a lightweight structure, providing strength and shock absorption to safeguard contents from damage. Their design is suited for a wide range of industries, including electronics, cosmetics, apparel, and accessories. Fully customizable to fit products perfectly, these boxes help businesses reduce shipping expenses and deliver impressive branded experiences.

Why Are Corrugated Mailer Boxes the Best Choice for Your Packaging Needs?

Corrugated mailer boxes offer a unique combination of protection and convenience. Their corrugated construction consists of one or more layers of fluted cardboard sandwiched between liners, which absorb impact and resist crushing. Compared to traditional boxes, mailer boxes are easier to assemble, allowing quicker packing and shipping. They often feature self-locking or tuck-in designs that securely close without adhesives or tape, reducing packing time while enhancing security. Custom printing transforms these functional boxes into brand ambassadors, communicating professionalism and trust to customers before the package is even opened.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization options to tailor corrugated mailer boxes for specific product dimensions and shipping requirements. You can select from single-wall, double-wall, or triple-wall constructions based on cargo weight and fragility. Various flute types (A, B, C, E, F) offer cushioning and print finish options for visual impact. Mailer styles include regular slotted container (RSC), roll end tuck, and auto-lock bottom designs to suit operational preferences. High-resolution printing with unlimited color options, gloss or matte laminations, and spot UV or foil stamping are available to create eye-catching packaging. Optional inserts or dividers provide additional product organization and protection.

Premium Materials & Sustainability

Sustainability drives the materials and processes at Little Rock Packaging. Our corrugated mailer boxes are made from FSC-certified recycled cardboard, using environmentally friendly inks and coatings. These recyclable and biodegradable materials contribute to reduced environmental impact while maintaining strength and durability. Lightweight construction reduces transportation energy use and lower shipping costs. Our eco-friendly packaging solutions support brands in meeting consumer demand for sustainable products and complying with environmental regulations without compromising protection or branding quality.

How Do Corrugated Mailer Boxes Ensure Product Protection?

Protection is integral to the design of our corrugated mailer boxes. The fluted corrugated medium acts as a shock absorber, guarding against impacts, crushing, and vibration damage during transit. The durable liners resist punctures, moisture, and wear. Customized inserts or cushioning solutions can be incorporated to prevent movement and protect fragile items. Secure closures such as tuck-in flaps or auto-lock bottoms maintain box integrity, preventing accidental openings and product loss. These protective features reduce breakage, returns, and customer dissatisfaction while ensuring products arrive in perfect condition.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging offers competitively priced corrugated mailer boxes designed to maximize protection while minimizing costs. Efficient production methods, bulk sourcing, and flexible minimum order quantities help small to large businesses access premium packaging. The lightweight mailer design reduces shipping fees, and durable construction lowers losses due to damage. Our versatile mailers deliver excellent value by combining protection, sustainability, and branding within budget, producing measurable ROI for your shipping needs.

Versatile Use Cases Across Different Industries

Corrugated mailer boxes serve a diverse range of industries including e-commerce, retail, pharmaceuticals, electronics, cosmetics, and luxury goods. Their adaptability for various product sizes and shipping routes makes them an essential packaging choice. Suitable for direct-to-consumer shipments, subscription boxes, and wholesale distribution, these mailers enable businesses to provide consistent, secure, and branded packaging experiences that satisfy modern consumer expectations.

SBS C1S

SBS C2S

CCNB

Fully Recycled CCNB

Clay Coated Kraft Back (CCK)

White Kraft

Natural Brown Kraft

Uncoated Unbleached Kraft (UUK)

Black Kraft

Textured

Metallic Paper

Holographic

BOX FEATURES

3 Flaps Tuck Top Lid

Cherry Lock

Roll End Tray

Tear Strip

Tuck Top Lid

Perforation

PRINTING METHODS

Offset Print

Digital Print

UV Print

Scodix Digital Enhancement

INKS

Water-based Inks

Soy Vegetable Based Inks

Fluorescent Color Inks

Oil Based Inks

Pantone

Pantone Metallic

FINISHINGS

Aqueous Coating

UV Coating

Spot Gloss UV

Anti-scratch lamination

Soft Touch Coating

Varnish

Lamination

Soft touch / Silk Lamination