Custom Lighter Boxes

Little Rock Packaging’s Custom Lighter Boxes offer sleek, durable packaging solutions crafted from eco-friendly materials. Designed to protect and showcase lighters with customized branding, these boxes enhance product appeal and provide secure, stylish presentation for retail and gifting.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Custom Lighter Boxes are specially designed to combine protection, style, and sustainability for lighter products. Made from high-quality cardboard, kraft paper, or rigid materials, these boxes provide durable packaging that safeguards lighters from damage, moisture, and external factors. Beyond protection, their elegant design and customizable features help brands create a unique unboxing experience that elevates product value. Ideal for retail, promotional events, and gifting, these boxes offer a perfect balance between practicality and premium aesthetics.

Why Are Custom Lighter Boxes the Best Choice for Your Packaging Needs?

Our custom lighter boxes stand apart by fusing strong, protective material construction with unlimited branding opportunities. The rigid boxes resist impacts and compression, preventing damage during shipping and handling. Compared to generic packaging, our solution allows for tailored printing, including vibrant full-color graphics, foil stamping, embossing, and special finishes that boost brand visibility and recall. This level of customization not only protects lighters but creates a memorable consumer experience that encourages repeat business.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization options enabling perfect fit and brand alignment. Customers can select from various box styles—tuck-end, two-piece rigid boxes, magnetic closures, or slipcases—each tailored to different lighter shapes and sizes. Printing options support high-quality digital and lithographic methods with finishes like matte, gloss, soft-touch, and metallic foils. Interior features such as foam inserts or molded trays secure lighters firmly, protecting against movement and scratches. Custom messaging, logos, and design elements can be precisely integrated to convey brand identity and product information effectively.

Premium Materials & Sustainability

Sustainability is integral to our custom lighter boxes. We utilize FSC-certified recycled paper, biodegradable kraft, and recyclable rigid cardboard materials to reduce environmental impact without compromising packaging strength or appearance. Eco-friendly water-based and soy-based inks ensure safe, vivid, and sustainable printing. Our packaging supports recycling and composting efforts, catering to environmentally conscious consumers and regulatory mandates. By choosing our sustainable packaging, brands position themselves as responsible and forward-thinking.

How Does Custom Lighter Boxes Ensure Product Protection?

Protection is woven into every element of our packaging design. The sturdy box construction absorbs shocks and prevents crushing during transit and storage. Custom inserts keep lighters immobilized, preventing internal abrasion and damage. Moisture-resistant coatings shield contents from humidity and contamination. The secure closure designs keep packaging intact throughout supply chain handling. Combined, these features minimize damage, reduce returns, and improve customer satisfaction, reinforcing brand trust.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging delivers premium custom lighter boxes at competitive prices, achieved through efficient production and bulk material sourcing. We offer flexible minimum order quantities to serve startups through established brands. The durable, reusable packaging lowers costs related to damage replacements and shipping issues. Investing in our customizable lighter packaging provides superior protection and branding at an accessible cost, optimizing your marketing budget and profitability.

Versatile Use Cases Across Different Industries

While specifically designed for lighters, these boxes adapt well for other small, high-value products needing protective yet stylish packaging. Suitable for retail stores, online shops, promotional campaigns, and corporate gifting, Little Rock Packaging’s lighter boxes support brands in various sectors. Their versatility and premium build quality make them ideal for luxury goods, tobacco accessories, electronics, and collectibles, ensuring your brand consistently delivers attractive, secure, and eco-friendly packaging solutions.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.