Surgical Mask Boxes

Little Rock Packaging’s Surgical Mask Boxes provide secure, sterile, and eco-friendly packaging designed to maintain mask integrity and hygiene. Customizable in size and branding, these durable boxes ensure regulatory compliance, easy dispensing, and enhanced brand recognition for medical and retail markets.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Surgical Mask Boxes offer specialized, high-quality packaging solutions tailored to protect surgical masks—critical components in healthcare and public safety. Designed to maintain sterility and functionality, these boxes are crafted from premium, medical-grade, recyclable materials capable of safeguarding masks from contamination, moisture, and physical damage during storage and transportation. Suitable for hospitals, pharmacies, clinics, and retail environments, the packaging supports regulatory standards while providing excellent branding and user-friendly dispensing features.

Why Are Little Rock Packaging’s Surgical Mask Boxes the Best Choice for Your Packaging Needs?

Our Surgical Mask Boxes distinguish themselves through a blend of durability, compliance, and design innovation. The boxes feature moisture-resistant and antimicrobial coatings that guard masks against environmental contaminants and microbial growth. Ergonomically designed dispensers ensure masks can be accessed easily and hygienically one at a time, reducing waste and exposure to bacteria. Reinforced construction protects contents during transport and on shelves, while tamper-evident seals provide user assurance and maintain sterility. Additionally, our boxes adhere to stringent quality standards referenced in guidelines such as EN 14683, ASTM F2100, and WHO recommendations, ensuring products meet safety and efficacy benchmarks.

Customizable Features for a Perfect Fit

Little Rock Packaging offers wide-ranging customization options to match varied surgical mask specifications and branding goals. Box dimensions and styles can be tailored for standard 50 or 100-piece mask boxes. Printing options include full-color, spot UV, embossing, and foil stamping to create vibrant, compliant boxes that command attention on retail shelves. Optional windows allow product visibility without compromising protection. Additional features such as perforated dispensing openings, hang tabs, and child-safe locks enhance user convenience and retail display options. Our expert design team collaborates with clients to deliver packaging that balances aesthetic appeal, operational efficiency, and regulatory compliance.

Premium Materials & Sustainability

We source only premium, eco-friendly materials for our Surgical Mask Boxes. FSC-certified paperboard, recyclable kraft paper, and compostable coatings make our packaging an environmentally responsible choice. The materials meet FDA and global medical device packaging standards for safety, sterility, and durability. Water-based, non-toxic inks and recyclable adhesives further reduce environmental footprints. Our sustainable packaging supports circular economy principles and helps clients meet consumer demand for green products without compromising on protective performance or compliance.

How Do Little Rock Packaging’s Surgical Mask Boxes Ensure Product Protection?

Designed with rigorous protection in mind, our boxes use strong multi-ply boards with moisture and microbial resistant coatings to maintain mask sterility throughout supply chains. Reinforced board thickness and secure locking mechanisms protect against crushing, punctures, and contaminants. The ergonomic dispenser design limits user contact to one mask at a time, minimizing contamination risk and promoting infection control. Tamper-evident seals and batch-specific labeling enhance security and traceability. By preventing physical and microbial compromise, these boxes ensure consumers receive safe, effective surgical masks ready for immediate use.

Affordable Packaging Solution without Compromising Quality

Little Rock Packaging offers cost-effective Surgical Mask Boxes combining high performance with competitive pricing. Efficient manufacturing and bulk order capabilities enable favorable rates for both small and large-scale clients. Minimal setup fees for customization allow for tailored design within reasonable budgets. Durable, protective packaging reduces product loss and regulatory penalties, enhancing overall value. Our sustainable materials and strong branding features support long-term marketing and operational success, ensuring a high return on investment.

Versatile Use Cases Across Different Industries

While designed for surgical masks, our boxes suit a broad range of medical PPE and retail applications. Hospitals, clinics, pharmacies, corporate workplaces, school health programs, and online retailers use our boxes for compliant, attractive packaging. Customization options extend to related products such as face shields, respirators, and sanitary supplies. Our packaging meets varied market needs from frontline medical protection to consumer hygiene education and awareness, adapting seamlessly to evolving health and safety demands.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.