Sandwich Boxes

Little Rock Packaging’s Sandwich Boxes are crafted from sturdy, food-grade, eco-friendly materials with grease-resistant coatings to keep sandwiches fresh, warm, and mess-free. Fully customizable in size, design, and branding, these boxes provide durable, sustainable packaging that boosts brand visibility and customer satisfaction.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Sandwich Boxes offer an essential packaging solution designed specifically to protect and present sandwiches in the best possible way. Made from premium food-grade materials such as kraft paperboard and recycled cardboard, these boxes are built to ensure freshness, maintain optimal temperature, and prevent mess during transport and handling. Their sturdy construction makes them ideal for a variety of sandwich types—from simple deli sandwiches to gourmet creations—while supporting sustainability goals with eco-friendly, recyclable, and biodegradable materials. Perfect for restaurants, cafes, food trucks, and catering services, these sandwich boxes combine function with style, elevating your brand presence and consumer experience.

Why Are Little Rock Packaging’s Sandwich Boxes the Best Choice for Your Packaging Needs?

Our Sandwich Boxes stand out for their superior quality, sustainability, and thoughtful design tailored for maximum functionality. The grease-resistant coatings prevent oil and moisture seepage, ensuring the exterior remains clean and the sandwich stays fresh and appetizing. Constructed from durable kraft or cardstock with a thickness ranging typically between 10pt to 28pt (approximately 250 to 400 gsm), they provide excellent structural integrity to resist crushing or deformation. The boxes come with secure locking mechanisms that keep sandwiches safely enclosed during delivery, minimizing the risk of spills or contamination. Additionally, our advanced printing and finishing options, including matte and gloss lamination, embossing, foil stamping, and custom die-cut windows, turn every box into an effective marketing platform that highlights your brand and attracts customer attention.

Customizable Features for a Perfect Fit

Understanding that sandwich sizes and styles vary widely, Little Rock Packaging offers extensive customization options to tailor boxes precisely to your product needs. Choose from classic triangle shapes for single sandwiches, rectangular or square boxes for multiple sandwiches, and pastry-style boxes with or without transparent windows to showcase your product. Sizes can be adapted for small snack items or large meal portions, with options for single, double, or even triple sandwich compartments. Branding customization includes full-color digital or lithographic printing, branding elements like logos, taglines, and nutritional information, and special finishes that enhance tactile and visual appeal. Additional functional features such as easy-open tabs, ventilation holes for steam release, and tear strips enhance usability and customer satisfaction. Our design experts collaborate with you to create packaging that flawlessly aligns with your brand identity, marketing strategy, and operational requirements.

Premium Materials & Sustainability

Little Rock Packaging prioritizes premium, eco-friendly materials for our Sandwich Boxes to support sustainability efforts without compromising quality. Our materials include FSC-certified kraft paperboard, recycled cardstock, and other biodegradable substrates that ensure food safety and environmental responsibility. Coatings and inks used are non-toxic and designed to be recyclable or compostable alongside the box, limiting plastic use to reduce environmental impact. This commitment to sustainability aligns with consumer demand for responsible packaging choices and helps your brand build trust and loyalty. Our durable yet recyclable materials combine strength with eco-consciousness, offering a circular economy packaging solution that appeals to modern food businesses and consumers.

How Does Little Rock Packaging’s Sandwich Boxes Ensure Product Protection?

Sandwich packaging requires a balance of protection, freshness maintenance, and ease of use, all of which our boxes deliver. Their robust construction protects sandwiches from crushing, deformation, and external contaminants throughout storage, handling, and delivery. Grease-resistant and moisture-proof coatings prevent oils, sauces, and condensation from compromising box integrity or sandwich quality. The snug fit design reduces sandwich movement inside, preventing squashing or displacement. Optional die-cut windows with food-safe films let customers see their purchase while maintaining hygiene and protection. Ventilation features help release steam to avoid sogginess, preserving the sandwich’s texture and temperature. Together, these features ensure your sandwiches reach consumers fresh, intact, and visually appealing.

Affordable Packaging Solution Without Compromising Quality

Little Rock Packaging’s Sandwich Boxes offer excellent value by combining premium materials and versatile customization at a competitive price point. Efficient manufacturing and supply chain processes enable cost-effective pricing for businesses of all sizes, from small cafes to large food chains. Bulk order discounts, free die and plate charges for many designs, and no hidden fees for customization help you maximize your investment. Compared to basic plastic or non-durable options, our boxes reduce product waste and enhance brand perception, driving repeat patronage and customer loyalty. This packaging solution helps you balance budget constraints while meeting modern sustainability and quality expectations.

Versatile Use Cases Across Different Industries

Though designed primarily for sandwiches, Little Rock Packaging’s Sandwich Boxes are highly versatile and suitable for diverse applications. They are ideal for cafes, delis, food trucks, catering events, grab-and-go retail, meal delivery services, and even corporate lunch programs. Customizable branding and sizes make them perfect for specialty sandwiches, paninis, wraps, and even snack assortments or desserts. Their eco-friendly construction and premium presentation also appeal to health-conscious, organic, and gourmet food brands striving to differentiate themselves. Whether used in fast casual dining or retail food sectors, these boxes offer a scalable, sustainable, and attractive packaging solution.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.