Popcorn Boxes

Little Rock Packaging’s Popcorn Boxes are crafted from durable, food-grade kraft paper and cardboard that are grease-resistant and eco-friendly. Available in customizable sizes and vibrant designs, these boxes keep popcorn fresh, crisp, and visually appealing while promoting your brand sustainably.

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Introduction

Little Rock Packaging’s Popcorn Boxes are designed to deliver the perfect blend of function and style, keeping popcorn fresh, crisp, and easy to enjoy. Crafted from premium, FDA-approved kraft paper and cardboard materials, these boxes provide grease resistance and ventilation to maintain popcorn quality without sogginess. Offered in a variety of classic shapes such as cylindrical, square, snap-lock bottom, and auto-bottom designs, our popcorn boxes cater to diverse needs from movie theaters and festivals to retail and promotional events. With full customization options for size, color, and branding, these boxes create a memorable unboxing experience, boosting brand visibility and guest satisfaction.

Why Are Little Rock Packaging’s Popcorn Boxes the Best Choice for Your Packaging Needs?

Our popcorn boxes stand out due to their high-quality eco-friendly materials paired with practical design features. Made from recyclable kraft paper and cardboard sourced from sustainable forestry, they combine durability with environmental responsibility. Grease-resistant inner coatings protect the box from oily seepage while ventilation holes prevent moisture buildup, preserving freshness and crunch. The robust construction prevents popcorn from spilling or being crushed, ensuring your product arrives in perfect condition. Additionally, vibrant printability options allow bold branding, logos, and colorful artwork that attract attention and set your popcorn apart from the competition.

Customizable Features for a Perfect Fit

Little Rock Packaging offers extensive customization to tailor popcorn boxes exactly to your business needs. You can select your preferred box style—from standard tuck-end cartons to innovative snap-lock and auto-bottom boxes for faster assembly. Sizes range to accommodate small single servings up to large festival-sized portions. Printing options include full-color CMYK digital and lithographic methods, with finishes such as gloss, matte, spot UV, foiling, and embossing to create premium visual appeal. Custom die-cut windows can be added to showcase the popcorn inside, enhancing temptation and sales. Our design experts are available to collaborate on creating packaging that aligns with your brand’s identity and marketing goals.

Premium Materials & Sustainability

We use only high-grade, FDA-approved kraft paper and cardboard that are 100% recyclable and biodegradable, supporting your brand’s commitment to sustainability. These materials are derived from renewable sources such as pine and bamboo wood pulp, minimizing environmental impact. The food-safe grease-resistant coatings applied ensure the popcorn boxes maintain durability without harmful chemicals, maintaining compliance with strict food-contact safety standards. Choosing our eco-friendly popcorn boxes helps reduce plastic waste and landfill contributions, appealing to environmentally conscious consumers and reinforcing your brand’s green credentials.

How Do Little Rock Packaging’s Popcorn Boxes Ensure Product Protection?

Protecting popcorn during transport and serving is paramount, and our boxes are engineered for superior protection. The grease-resistant interior prevents oil and butter from soaking through the packaging, keeping boxes clean and structurally sound. Ventilation features release steam and moisture to prevent popcorn from becoming soggy or stale. The sturdy cardboard construction prevents crushing and guards against spills, maintaining product freshness and visual appeal. Secure locking systems on snap-lock or tuck-end styles keep the boxes closed tightly, ensuring popcorn stays inside during handling and delivery. Customers receive a perfectly fresh, appetizing snack every time.

Affordable Packaging Solution without Compromising Quality

Little Rock Packaging’s popcorn boxes combine premium quality with cost-effective pricing. Our efficient manufacturing processes, volume discounts, and no die or plate charges for many designs keep costs manageable for businesses of all sizes—whether you’re a small concession stand or a large event organizer. The durable construction and protective features minimize product loss and waste, adding value over time. Compared to cheaper plastic or foil bags, our boxes enhance brand perception and contribute to positive customer experiences, delivering excellent return on investment without compromising sustainability or quality.

Versatile Use Cases Across Different Industries

These popcorn boxes are versatile for a variety of industries and events. They are perfect for movie theaters, festivals, fairs, sports arenas, school events, and retail concessions. Beyond popcorn, their adaptable sizes and sturdy construction suit use for snacks, candies, and other dry food items that need fresh, hygienic packaging. The customizable branding options support promotional campaigns, seasonal themes, and corporate events, making them effective marketing tools. Eco-conscious food brands benefit from offering sustainable packaging that resonates with today’s green consumers, enhancing brand loyalty and market presence.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.