Header Cards

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Little Rock Packaging’s Header Cards provide cost-effective, customizable packaging solutions that enhance product visibility and branding. Made from durable, eco-friendly cardstock, they secure products in bags and offer an attractive display option, perfect for retail, promotional, and gift packaging needs.

1. Introduction

Little Rock Packaging’s Header Cards serve as a simple yet highly effective packaging solution designed to enhance both product presentation and branding. Typically made of foldable, sturdy cardstock, these cards fold over the opening of bags or small product containers, securing contents while providing ample space for branding, product information, and marketing messages. Often featuring punched holes for hanging displays, header cards improve retail visibility by facilitating attractive, organized product presentation. Cost-effective and versatile, they address the needs of various sectors, especially small businesses and startups looking for an affordable packaging option that aligns with modern sustainability and marketing goals in 2025.

2. Why Are Header Cards the Best Choice for Your Packaging Needs?

Header Cards stand out due to their ability to provide practical packaging benefits while maximizing brand exposure. Their design helps seal products inside bags, maintaining freshness and preventing spillage without the need for bulky external packaging. The large surface area of the card offers a branding canvas that can showcase logos, taglines, product benefits, and regulatory details in vibrant print, making products easier to identify and more attractive on crowded retail shelves. Their lightweight construction reduces shipping costs and storage needs. Moreover, well-designed header cards improve customer experience by making products easier to locate and purchase, increasing sales and brand loyalty. They are ideal for businesses that wish to combine affordability, branding, and functional packaging.

3. Customizable Features for Perfect Fit

Customization is key to Little Rock Packaging’s Header Cards. Clients can specify any size, shape, and style to align perfectly with bag dimensions and product requirements. Material choices include various grades of recyclable cardstock such as white SBS (single or double coated), kraft paper, or specialty textured and metallic stocks. Printing is fully customizable with CMYK or Pantone colors, embossing, debossing, foil stamping, spot UV, and matte or gloss laminations to enhance visual appeal and tactile experience. Punch holes and die-cutting can be added for hanging displays or unique shapes. Additional finishing touches like rounded corners or multiple folds allow brands to create distinctive packaging that communicates quality and sophistication. This flexibility ensures header cards perfectly complement product packaging and elevate brand identity.

4. Premium Materials & Sustainability

Sustainability is integral to Little Rock Packaging’s Header Cards, made from FSC-certified, recycled, and biodegradable papers that reduce environmental impact without sacrificing durability. Kraft and white coated paperboards offer options for natural or polished aesthetics while maintaining recyclability. Printing uses eco-friendly soy-based or water-based inks, minimizing chemical emissions yet delivering brilliant, long-lasting colors. Finishing techniques, including biodegradable aqueous coatings and recyclable laminations, enhance durability and feel while keeping the cards eco-friendly. These sustainable materials support circular economy goals, meeting the expectations of eco-conscious consumers and regulatory requirements, making Header Cards a responsible packaging choice in 2025.

5. How Do Header Cards Ensure Product Protection?

Though compact, Header Cards provide effective product protection by securely sealing the open ends of poly bags or other flexible containers. This closure prevents contents from spilling or becoming contaminated while easing inventory management and point-of-sale display. The sturdy cardstock resists tearing and deformation, preserving product integrity during shipping, handling, and retail display. Furthermore, the fold-over design allows for reinforced creases and staples or adhesive securing methods to maintain packaging stability. The inclusion of dust flaps or additional barriers helps safeguard sensitive items. These features ensure consumer confidence by delivering products in pristine condition, reducing returns and boosting satisfaction.

6. Affordable Packaging Solution without Compromising Quality

Header Cards offer an economical packaging solution that balances quality, customization, and price. Manufacturing processes are streamlined due to their simple flat layout, supporting bulk orders and rapid production with competitive pricing suited to both small and large businesses. Their lightweight nature lowers shipping and storage costs, while ease of assembly—folding and stapling over bags—minimizes labor expenses. Despite their affordability, Header Cards maintain high print quality and structural integrity, contributing to effective branding and product protection. This combination maximizes return on packaging investment by enhancing product appeal without significant cost increases.

7. Versatile Use Cases Across Different Industries

Header Cards are widely versatile, fitting numerous product types and market sectors including:

  • Retail products such as toys, accessories, and novelties

  • Food packaging for snack bags, dried goods, and fresh produce

  • Cosmetics and personal care items requiring minimal yet effective packaging

  • Promotional items and giveaways for events and corporate branding

  • E-commerce shipments needing lightweight, brandable closure options

  • Stationery and craft supplies benefiting from easy product display and identification

Their flexibility and customization options make Header Cards an essential packaging asset across retail, wholesale, and direct-to-consumer channels.

8. Conclusion

Little Rock Packaging’s Header Cards offer a uniquely simple, customizable, and sustainable packaging method that enhances product visibility, secures contents, and elevates brand presence in the competitive 2025 marketplace. Crafted from eco-friendly materials and designed for impactful branding and practical protection, these cards help brands reduce packaging costs, simplify logistics, and improve customer experience. Affordable yet premium in appearance and functionality, Header Cards provide a strategic packaging solution that drives sales, strengthens brand loyalty, and aligns with environmental commitments. Choose Little Rock Packaging’s custom Header Cards to deliver distinctive, effective, and responsible packaging that stands out and meets modern market demands.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.