Mylar Bags

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Design ProofingBox Template (free), Flat View, 3D Mock-up, Physical Sampling (On request Paid)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

Little Rock Packaging’s Mylar Bags are high-performance, durable packaging solutions made from strong polyester film that provide exceptional protection against moisture, oxygen, and light. Customizable and lightweight, they extend product shelf life while enhancing brand visibility across various industries.

1. Introduction

Little Rock Packaging’s Mylar Bags provide a cutting-edge packaging solution known for their protective qualities and versatility. Made from biaxially oriented polyethylene terephthalate (BoPET) film, commonly known as Mylar, these bags exhibit superior durability, flexibility, and barrier properties. They effectively shield contents from external factors such as moisture, oxygen, light, and contaminants, making them indispensable for preserving product freshness and quality. Their lightweight nature and customizable design further enhance their appeal across many industries, including food, pharmaceuticals, supplements, electronics, and specialty retail. As packaging demands evolve in 2025, Mylar Bags combine innovative material technology with brand-enhancing aesthetics to meet both functional and marketing needs.

2. Why Are Mylar Bags the Best Choice for Your Packaging Needs?

Mylar Bags offer unbeatable protection due to their multi-layer construction that resists tearing and punctures while providing an airtight seal. This defense prevents oxygen and moisture ingress, which are key contributors to product spoilage, thus extending shelf life and reducing returns. Their light-blocking capability safeguards products sensitive to UV degradation, such as coffee, cannabis, and dehydrated foods. The strength of Mylar film allows the bags to endure rough handling during transportation and storage, reducing damage risk. Additionally, the bags’ lightweight nature reduces shipping costs compared to rigid packaging. Brands benefit from the versatility of Mylar Bags, which are available in various formats like stand-up pouches, resealable bags, flat and gusseted designs, ensuring fit-for-purpose solutions that elevate product appeal and consumer trust.

3. Customizable Features for Perfect Fit

Customization is a key advantage of Little Rock Packaging’s Mylar Bags. Sizes and shapes can be tailored precisely to product dimensions, improving containment and minimizing waste. Printing options include full-color CMYK or Pantone matching for vivid branding, combined with special finishes like matte, gloss, or soft-touch laminations for premium tactile appeal. Features such as zip-lock reseals, tear notches, one-way degassing valves for products like coffee, and clear windows for product visibility allow brands to enhance customer convenience and engagement. The bags can also incorporate oxygen absorbers or nitrogen flushing to maximize freshness for food and pharmaceuticals. This comprehensive customization empowers brands to convey quality and professionalism while meeting specific packaging and regulatory requirements.

4. Premium Materials & Sustainability

Sustainability underpins Little Rock Packaging’s Mylar Bags with options crafted from recyclable and biodegradable polyester films and compatible inks and coatings. Eco-friendly soy-based or water-based inks ensure vibrant, long-lasting print results without harming the environment. The bags’ reusability and recyclability contribute to reducing packaging waste and carbon footprint. Sustainable finishing techniques, including biodegradable aqueous coatings and laminations, protect integrity without compromising recyclability. Selecting Mylar Bags reflects a responsible packaging choice that supports circular economy principles, helps meet increasing consumer demand for green packaging, and aligns with stricter environmental regulations worldwide in 2025.

5. How Do Mylar Bags Ensure Product Protection?

Mylar Bags deliver exceptional protection through a robust film structure that resists punctures, tears, and abrasions, ensuring contents remain intact during transit and storage. The airtight seals prevent oxygen infiltration that causes oxidation, spoilage, and microbial growth. Moisture barriers within the bags prevent mildew, mold, and degradation, critical for food and perishable products. UV-blocking layers protect light-sensitive items from discoloration and loss of potency. Custom sealing methods such as heat sealing or zip locks ensure tamper resistance and resealability, preserving product freshness after initial opening. Together, these features reduce product loss, returns, and customer dissatisfaction while enhancing shelf life and brand reliability.

6. Affordable Packaging Solution without Compromising Quality

Despite their advanced protective features and customization, Little Rock Packaging’s Mylar Bags are cost-effective solutions for businesses of all sizes. Their lightweight design decreases shipping costs, while efficient manufacturing techniques drive competitive pricing. Volume discounts and flexible order minimums make them accessible for startups to large enterprises. The extended shelf life and reduced damage risks translate into lower spoilage and return costs, improving overall profitability. Brands gain a premium packaging option that delivers durability, sustainable credentials, and marketing impact without compromising their budget.

7. Versatile Use Cases Across Different Industries

Mylar Bags’ adaptability spans multiple sectors, including:

  • Food and beverage for snacks, dried fruits, coffee, and freeze-dried meals

  • Pharmaceuticals and nutraceuticals requiring high-barrier packaging for supplements and medicines

  • Cannabis industry for odor control, freshness, and potency preservation

  • Electronics and delicate accessories needing moisture and static protection

  • Specialty retail for cosmetics, pet foods, and artisanal goods

  • E-commerce packaging seeking lightweight, protective, branded solutions

This broad applicability supports numerous business needs, making Mylar Bags an indispensable packaging solution in modern supply chains.

8. Conclusion

Little Rock Packaging’s Mylar Bags combine robust protection, high customization, premium materials, and sustainability to deliver forward-thinking packaging solutions for 2025. By preventing moisture, oxygen, and light damage while offering excellent print and branding capabilities, these bags enhance product shelf life, reduce waste, and elevate brand presence. Lightweight and cost-effective, they enable businesses to protect diverse products reliably while engaging eco-conscious consumers. Choose Little Rock Packaging’s custom Mylar Bags for innovative, protective, and sustainable packaging that drives business growth and customer satisfaction.

Frequently Asked Questions

Custom Printed Packaging & Orders

How can I request a quote for my project?

You can receive a personalized price quote by:

  • Visiting our ‘Request a Quote’ page or submitting a request directly from any product page.
  • Reaching out to our sales team via our online chat feature.
  • Sending an email with your project details to sales@littlerockpackaging.com.
  • Calling us directly.

For most inquiries, we typically provide a pricing quote within 2–4 business hours. However, complex projects may require 24–48 hours for a detailed quotation. Your account manager will keep you updated throughout the process.

What is the process for modifying or canceling an existing order?

Modifications to your order can be made before production begins. Depending on the changes, a revised estimate may be required, and you will receive an updated quote accordingly.

Please note that custom-printed products are unique and cannot be repurposed. In some cases, cancellations may be possible at different production stages, but cancellation fees will apply based on the work already completed. Our customer service team will inform you of any associated costs. Once an order moves past the production preparation phase and enters the shipping stage, it can no longer be canceled.

Where can I have custom boxes made?

We are a dedicated packaging company providing custom packaging solutions for businesses of all sizes. Our team specializes in designing tailored packaging that meets your unique needs and enhances your brand’s identity.

Are there alternative materials to cardboard for making custom boxes?

Yes, we provide a variety of materials for creating custom boxes, including paperboard, rigid packaging, and more, allowing businesses to choose the best option for their needs.

What steps are involved in receiving my print orders?

The process of receiving your custom print orders includes the following stages:

  • Project consultation and design discussion
  • Quote preparation and approval
  • Artwork creation and review
  • Sample production (upon request)
  • Manufacturing
  • Shipping

A dedicated account manager will guide you through each step, and our sales support team is available to provide additional details and address any inquiries.

How are custom boxes made?

We provide tailored packaging solutions designed to meet the specific requirements of businesses. Our experienced design team utilizes advanced technology to create custom boxes in various shapes, sizes, and materials.

Where can I purchase custom boxes in the USA?

Little Rock Packaging is a U.S.-based packaging company that specializes in custom packaging solutions for businesses nationwide. We design and manufacture custom boxes to meet the unique requirements of each client.

What are custom packaging solutions?

Custom packaging solutions are specialized packaging options tailored to the unique needs of a business. Our solutions are designed to enhance brand identity and improve the overall customer experience.

Production and Shipping

Can I request samples before placing a bulk order?

Yes, custom-printed samples are available upon request. For a small sampling fee, you can receive a hard copy of your specific project. Alternatively, you may request a free sample from our previously printed products.

Do you ship print orders internationally?

Yes, we offer worldwide shipping. If you have specific requests, please communicate them with your account manager. Keep in mind that international orders may be subject to additional shipping charges, customs fees, and taxes.

How can I cut and fold cardboard to make a box?

Our advanced technology and specialized equipment allow for precise cutting and folding of cardboard to create custom boxes tailored to business needs. The pre-made creases ensure easy and accurate folding for final assembly.

How long does delivery take after manufacturing is complete?

Orders are typically delivered within 3–4 business days after production is finished. Your account manager will keep you informed about your project's progress throughout both the manufacturing and delivery phases

What materials are best for making a custom box?

We offer a variety of materials for creating custom boxes, including cardboard, corrugated board, and more. Additionally, you can enhance your packaging with unique features such as embossing, debossing, and foil stamping.

How can custom packaging help reduce shipping costs?

Custom packaging can lower shipping costs by ensuring that boxes are designed to fit products precisely, minimizing empty space and reducing unnecessary shipping expenses.

We specialize in manufacturing a wide range of custom packaging solutions with diverse designs and customization options.

Little Rock Packaging also caters to wholesalers and white-label manufacturers, offering packaging in various sizes and designs tailored to client specifications.

Custom Designing and Art

How do I measure the dimensions of a custom box?

Little Rock Packaging’s design team assists businesses in determining the correct box dimensions by measuring the product’s length, width, and height. An additional margin is added to account for the thickness of the packaging material, ensuring a perfect fit.

How can I make my custom box look more professional?

Our expert design team can enhance the professionalism of your custom boxes by incorporating advanced printing techniques and premium materials. We ensure that each box not only meets high-quality standards but also strengthens your brand identity.